Blowing pressure and the new Krones Ultravent Design

我们的头部后面的未知睡得不好。我们都是人类和人性的是找到解释。我们的成功作为一种与我们认知技能制定的物种,印记敦促我们了解事物。然而,有关许多事情的信息有限,并且当事人当然会产生复杂的可能性来获得整体真理的可能性。当我们清楚地喜欢睡眠时,我们会发现自己简单的解决方案,可以走得更远,并且是假的迷信。

What does that have to do with our industry you might ask? Even in our modern and fact based PET world we sometimes have cases of this cognitive bias. Simple and plausible theories regularly override the more complex and more difficult to understand reality. One example is the pervasive hype about special preform base geometries from a couple of years ago (yes, I agree that a lighter preform makes a lighter bottle but there are different opinions on how to best go about this).

A similar topic is today´s – blowing pressure.

Necessary blowing pressure is a more complex topic than it might appear at the first glance.

There are suggestions in the market that claim the reduction of blowing pressure can be targeted easily with an improved venting of the base of the blow mold. When you take a closer look it becomes obvious that the topic is not such an easy one. Necessary blowing pressure is a more complex subject than these claims make it seem.

For making a PET bottle a preform is heated , stretched and blown.

You can get a nice personal impression of the shaping that takes place when youblow a rubber balloon into a PET bottle.

The material is blown towards the wall of the blow mold and then touches the walls of the mold and “freezes”.

The necessary blowing pressure is basically influenced by four things:

必须吹的形状:

bottle and base design, of course more remote edges of the bottle shape, like the “feet” of a carbonated soft drink (CSD) bottle base, are reached later by the plastic and need more pressure. Krones owns a patent on the smooth shaping (“freeform”) of our “Carbo Classic Base” and smooth shaping is key

冷却时间(材料触及墙壁和“冻结”):

宠物不“completely frozen” by wall contact shrinks back. Higher machine speed leaves less time for cooling.

Especially with CSD bases, an apparently good bottle base might be too brittle when the cooling time was not enough and the requirements on the bottle (“specification”) might not be fulfilled.

有时需要更高的吹风压力来具有足够的壁接触并在规格中制作“瓶子”,尽管也可以生产较低的压力光学瓶子

The restoring force that the PET material has:

气球想要缩回初始形状,必须克服这种力。更强硬的宠物类型(“较高的IV”)需要更多的压力 - 但也可以提供更压力的电阻瓶。也更高的“拉伸比”(使“相同”瓶子从较小,更厚的壁,预成型件中的瓶子中的一定程度上变强,但需要更多的加热能量和更吹割的压力

空气的抗力,无意中捕获在吹塑和开发气球之间,产生不正当的通风:

air trapped between the developing balloon and the blow mold can be the reason for a not fully blown bottle and the need for a higher blowing pressure. The blow mold should have in the areas where the balloon would otherwise trap air (that is usually where the material arrives last)ventingholes to let the air out. If there are no venting holes or they are not at the right spots a higher pressure is needed.

We at Krones have –with our experience of more than 1000 blowing tests each year- developed our own base venting solution that ensures 100% proper venting and keeps the hardware affordable with a solution that is also suitable for manufacturing.

Krones solution for perfect venting of the base mold,普通设计的Carbo经典基地:

This new Ultravent design, applied on our proven Carbo Classic Base, comes as a standard for CSD bottle mold orders from September on.

These complex correlations make it very difficult to predict the necessary blowing pressure, especially when not yet all boundary conditions are known.

Due to many relevant influences and constraints blowing pressure is difficult to predict.

Different factors might limit reduction of the blowing pressure.

过程“优化”忽略瓶子规范的不方便的部分,这可能是困难或非常耗时的测试(如应力裂纹或热稳定性)通常导致“解决方案”,看似允许具有较低的吹风压力的良好瓶子。

You see that with a closer look at it the blowing pressure topic is not only about resin or venting, but also about bottle and preform design, machine speed and specification, which is an important requirement from customer side.

And as you can also see, the process requiring the lowest blowing pressure does not necessarily make the best performing bottle.

该帖子的共同作者:Simon Fischer,Krones AG。欧宝娱乐平台入口